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Selecting Wheels to Increase Range per Charge

Aug 29, 2025

SKASHOP AS

Forged wheels are the lightest and strongest options available, contributing to reduced vehicle weight and enhanced energy efficiency. Replacing alloy wheels with forged ones can decrease each wheel's weight by 2–4 kg, depending on the size, potentially increasing the range by 10–20%.

Comparison of Wheel Weights:

  • 21-inch alloy vs. 21-inch forged: approximately 2 kg difference per wheel.
  • 21-inch alloy vs. 20-inch forged: approximately 3 kg difference per wheel.
  • 21-inch alloy vs. 19-inch forged: approximately 4 kg difference per wheel.

Reducing wheel weight enhances acceleration and ride comfort by lessening the load on the suspension.

1. Material & Manufacturing Process

✅Forged Wheels: Made under extreme pressure from heated aluminum — resulting in a denser, stronger structure.

🔴Cast Wheels: Produced by pouring molten aluminum into molds — more porous and less durable

2. Weight & Efficiency

✅Forged Wheels: Lighter weight improves range, handling, and braking.

🔴Cast Wheels: Heavier, which reduces energy efficiency and increases suspension wear.

3. Design & Customization

✅Forged Wheels: Fully customizable — choose your design, color, engraving, and finish.

🔴Cast Wheels: Limited to standard factory styles with little to no personalization.

4. Strength & Durability

✅Forged Wheels: Built to handle hard impacts — ideal for demanding conditions and long-term use.

🔴Cast Wheels: More likely to crack or deform under stress.

5. Aerodynamics & Energy Savings

✅Forged Wheels: Engineered for better airflow — reduced drag and improved efficiency.

🔴Cast Wheels: Basic designs with little aerodynamic optimization.

6. Cost & Long-Term Value

Forged Wheels: Higher initial price, but exceptional durability and fewer replacements needed.
🔴Cast Wheels: Budget-friendly upfront, but often wear out faster.

7. Driving Performance

✅Forged Wheels: Superior grip, faster acceleration, and shorter stopping distances.

🔴Cast Wheels: Fine for daily driving, but underperform at high speeds or extreme conditions.

Final Verdict

✅ Forged Wheels — the best choice for drivers who demand top performance, distinctive style, and premium quality.
🔴 Cast Wheels — a lower-cost option, with trade-offs in strength, longevity, and design.

📩 Get in touch with us to discuss your project!

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